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Home » Articles » Technology of sewing production

Planning jobs in the flow

Examining the precedence diagram of the stream (wiring diagram), start of workplaces in the production area. The balance of jobs in accordance with the flow chart of the flow is called base flow.

Workplace - the primary link of production flow, the area of direct application labor - includes: Desk, equipped with the appropriate equipment and accessories, conveyor part, conveyor belt, Desk chair, majuscule, and in non-conveyor flows and shelving.

Jobs in a stream should be placed in strict accordance with the processing sequence of the product, taking into account the movement of the main cargo flow in the factory, thus the launch of products in the stream must be positioned closer to the entrance of the cut. This will help to eliminate the transportation of cut in the shop.

For efficient use of workshop area is recommended to place the start of cutting and the production of finished products at opposite ends of the shop. The final section of the work piece should be close to the place of delivery of goods to the warehouse of finished products.

The balance of jobs should be such that a worker taking out the product from the cell conveyor and putting it back in, did as little as possible movements. The movement of objects of labor in the treatment process occurs in a straight line or zigzag, and the lines flow forward and backward in accordance with the nature of the movement of the goods accepted type of flow.

It is necessary to provide backup and to supervisors for checking quality of the execution of the installation operations. The most efficient, for example, to locate these places in the manufacture of clothing to the connection pads with the product and further, the operation of podseleniya lining at the armhole.

Jobs for procurement of parts in the conveyor streams are placed at the beginning of the unit before the main process.

In the conveyor streams parallel billet parts stand on separate partition or install jobs for procurement of parts prior to Assembly operations in the main thread.

The sizes of the working tables depend on the range and type of work performed. In table. 22 shows the standard sizes of the working tables used in the garment enterprises.

Distance from the axis of the drive station of the conveyor to the front edge of the lintel located above the ribbon, the launch of products, equal to 1 m. the Size of a ledge looking at the jumpers, located above the ribbon, the launch of products, equal to the pitch of the cells of the conveyor. Table height 0,95 m.

The size of the working table located at the end of the conveyor and a length equal to the distance between the outer ends of the tables that are in the stream, the width 0.8 - 1.2 m, height 0.95 m.

Cut to a store on a special one - and two-tier shelves with cells located in the launch zone. Shelves width of 0.7 - 0.8 m, length and height depending on the size of the packs cut 0,6 - 0,9 m 0,5 - 0,7 m. Prefabricated between partitions stored on racks with a height of 0.5 m, finished products - on the mobile brackets in suspended form.

Jobs for the launch of products in the conveyor flow, it is recommended to design in the following sizes (m):
 

Length for streams for the production of coat  2 - 2,5
Then, making costumes and women's easy dresses  1,8 - 2,0
Same for the manufacture of linen  1,5 - 1,8
The total width of the table equal to the length of the machine table  1,1 - 1,2
The width of the lintel above the ribbon, the launch of products  0,4 - 0,55
Same on the tape release products  0,6 - 0,75


Every 7 - 10 jobs, set backup jobs, the number of which is 5 - 10% of the number machine.

When planning the flow it is necessary to efficiently use an area and take into account the established norm per worker.

Jobs for processing of insulation pads, shoulder pads, etc., stand outside the flow to avoid unwanted contamination of products.

If the length of the pipeline more than 35 m, they do cross walkways.

Model projects for new garment factories recommend the width of the shops, is 18, 24 and 36 m.

In the shop with a width of 18 m with two rows of columns and a column grid 6X6 m can accommodate three two-row two-line conveyor Assembly without passage between the conveyor belts.

In the shop with a width of 24 m with one row of pillars in the middle and a column grid 12X6 m placed four of conveyor Assembly without passage between the conveyor belts.

If the width of the sector 36 m, column spacing 12X6 or 9X6 m m, the shop is a six-row conveyor units.

When designing a new plant the length should be a multiple step columns (e.g., the length of the workshop may be 42, 48, 54, 60 m) or to consist of typical sections with a length of 48 or 60 m.

The units in the shop should be placed, providing the following sizes of the passageways along the length and width of the room (m):
 

From the face of the walls to the beginning and end of units  3,5 - 4,5
From the side walls to the units  1,1 - 1,2
The distance between the units across the width of the shop  1,5 - 2,0
The width of the main passage  3,0 - 3,5


Along the end walls have shelving and work space for preparation of cut.

If the shop columns jobs located at a distance of not less than 0.4 m from them.

Planning jobs draw on the workshop plan scale 1:100 or 1:50 with reference to workplace accommodation of organizational operations and specialties. At the beginning and end of the stream arrows indicate the direction of the feed conveyor.

On the plan of the first section of the flow indicate the name of article, manufactured at this flow, production per shift and the number of workers (Fig. 124).

For placement of jobs in a production flow you can use one of the following options (at the suggestion of CNIISHP):

the location of the groups for uniformity of operations;

the chain arrangement on the principle of a straight line;

the combined arrangement according to the principle of cooperation of production lines included in the one stream.

Desktops towards the centerline of the stream or minuscolo recommended to place according to the following options:

perpendicular to the conveyor belt or minuscolo;

parallel to centerline of stream (minuscolo); parts, components and products are transmitted from left to right;

diagonally at an angle of 45° to the centerline of the stream.



Category: Technology of sewing production | Added by: 19.10.2017
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